Page 6 - Microsoft Word - Sulfo and Sulfa 1.doc
P. 6

Figure 6.  Chlorosulfonic Acid Sulfation


                                   O
                            H - O - S - Cl  +  CH - (CH )  - CH - OH
                                                 3
                                                        2 10
                                                                 2
                                   O
                           Chlorosulfonic           Lauryl alcohol
                                acid

                                                        O
                                                              –
                                                                   +
                               CH - (CH ) - CH - O - S - O    H      +   HCl
                                         2 10
                                  3
                                                  2
                                                        O
                                         Lauryl alcohol             Hydrochloric
                                          sulfuric acid                 acid

                   Sulfuric acid (H SO ) and oleum (SO  • H SO ) are widely used as sulfonating agents.
                                  2
                                      4
                                                               4
                                                            2
                                                       3
                   Oleum is used to sulfonate alkyl benzene and sulfate fatty alcohols for heavy duty
                   detergents.  The reaction is shown in Figure 7.  It is an equilibrium process, as water is
                   formed in the reaction and the resultant water dilutes the oleum and/or sulfuric acid.  The
                   sulfonation reaction stops when
                   the sulfuric acid concentration
                   drops to approximately 90%.  This   Figure 7.  Sulfuric Acid / Oleum
                   "spent" acid may be separated
                   from alkyl benzene sulfonic acid            O
                   to produce a product, which on       H - O - S - O - H  +          (CH )  - CH 3
                                                                                     2 11
                   neutralization contains a relatively        O
                   low level (6-10%) of sodium            Sulfuric acid        Alkyl benzene
                   sulfate.  When fatty alcohols are
                   sulfated, the spent acid cannot be
                   separated.  It must be neutralized                 O
                   with the alcohol sulfuric acid to        H    O    - S             (CH ) - CH +   H O
                                                                   –
                                                               +
                   make a product containing a high                                 2 11    3      2
                   level of sodium sulfate.  Oleum is                 O
                   relatively inexpensive – about              Alkyl benzene sulfonic acid       Water
                   US$0.153 per pound of reactive
                   SO .  Oleum sulfonation can be
                      3
                   operated as either a batch or continuous process.  This process has the dual advantage of
                   low SO  cost and low capital equipment cost.  However, it has the disadvantage of being
                          3
                   an equilibrium process which leaves large quantities of un-reacted sulfuric acid.  This


                   Page 5 of 36                                                   © 1997 The Chemithon Corporation
   1   2   3   4   5   6   7   8   9   10   11