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The invention of the process for continuous oleum sulfonation was the foundation of The
                   Chemithon Corporation in 1954  [4, 5] .  Figure 16 shows a flow sheet for continuous oleum
                   sulfonation of detergent alkylate.  In this process, alkyl benzene is mixed and reacted
                   with oleum in a recycle loop where the reaction mixture is cooled by recycling it through
                   a heat exchanger.  Typical reaction temperatures in the recycle loop are 38–54°C.  The
                   mixed acid products


                   Figure 15.  Batch Azeotropic Sulfonation of Aromatics with Sulfuric Acid





                                                                                  Condenser

                                                                                  CW
                                                                                             Aromatic
                                                                                              Water

                                                  Aromatic
                                 Sulfuric         (toluene,
                                  Acid            xylene or
                                                  cumene)
                                                                                          Steam /
                                                                                         Hot Water




                                                                                         Product
                                                                                   Load Cell


























                   Page 14 of 36                                                  © 1997 The Chemithon Corporation
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